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Machine Shop Work: "Action, Use & Care of Single Point Cutting Tools No. 2: End Cutting Tools" 1942 US Office of Education


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"This is a motion picture study of representative single point end cutting tools in action. Six representative tools are shown and the various uses and characteristics of each discussed in detail. The film opens with views of the grooving and nicking tool. The parts of the tool are named, pointed out, and the relationship of each part to the other parts of the tool are explained. Attention is called by picture and commentary to the end cutting edge and to the fact that this is the widest part of the cutting end. Closeup views of the grooving tool in action serve to explain why all end cutting tools have a minimum heel clearance and are usually set on the center line and square with the work."


Originally a public domain film from the US Office of Education, slightly cropped to remove uneven edges, with the aspect ratio corrected, and one-pass brightness-contrast-color correction & mild video noise reduction applied.

The soundtrack was also processed with volume normalization, noise reduction, clipping reduction, and/or equalization (the resulting sound, though not perfect, is far less noisy than the original).


https://en.wikipedia.org/wiki/Cutting_tool_(machining)

Wikipedia license: http://creativecommons.org/licenses/by-sa/3.0/


In the context of machining, a cutting tool or cutter is any tool that is used to remove some material from the work piece by means of shear deformation. Cutting may be accomplished by single-point or multipoint tools. Single-point tools are used in turning, shaping, planing and similar operations, and remove material by means of one cutting edge. Milling and drilling tools are often multipoint tools. It is a body having teeth or cutting edges on it. Grinding tools are also multipoint tools. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip.


Cutting tool materials must be harder than the material which is to be cut, and the tool must be able to withstand the heat and force generated in the metal-cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the workpiece surface. The angle of the cutting face is also important, as is the flute width, number of flutes or teeth, and margin size. In order to have a long working life, all of the above must be optimized, plus the speeds and feeds at which the tool is run...


Types


Linear cutting tools include tool bits (single-point cutting tools) and broaches. Rotary cutting tools include drill bits, countersinks and counterbores, taps and dies, milling cutters, reamers, and cold saw blades. Other cutting tools, such as bandsaw blades, hacksaw blades, and fly cutters, combine aspects of linear and rotary motion


Cutting tools with inserts (indexable tools)

Cutting tools are often designed with inserts or replaceable tips (tipped tools). In these, the cutting edge consists of a separate piece of material, either brazed, welded or clamped on to the tool body. Common materials for tips include cemented carbide, polycrystalline diamond, and cubic boron nitride. Tools using inserts include milling cutters (endmills, fly cutters), tool bits, and saw blades...


https://en.wikipedia.org/wiki/Tool_bit


A tool bit is a non-rotary cutting tool used in metal lathes, shapers, and planers. Such cutters are also often referred to by the set-phrase name of single-point cutting tool, as distinguished from other cutting tools such as a saw or water jet cutter. The cutting edge is ground to suit a particular machining operation and may be resharpened or reshaped as needed. The ground tool bit is held rigidly by a tool holder while it is cutting...


Materials


Steels


Originally, all tool bits were made of high carbon tool steels with the appropriate hardening and tempering. Since the introductions of high-speed steel (HSS) (early years of the 20th century), sintered carbide (1930s), ceramic and diamond cutters, those materials have gradually replaced the earlier kinds of tool steel in almost all cutting applications. Most tool bits today are made of HSS, cobalt steel, or carbide...

Machine Shop Work: "Action, Use & Care of Single Point Cutting Tools No. 2: End Cutting Tools" 1942 US Office of Education

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